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3D Printing & AdditiveR&DDental aligners and models

Dental aligners and models — Orthodontics

Printed dental models and aligner workflows for clinics. Delivered for a orthodontics client in Surat.

Location
Surat
Year
2026
Duration
19 weeks
Team
11 engineers
Interactive 3D · drag to rotate
190
models per day
−54%
lab time
27
clinics

The challenge

Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in orthodontics.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using SLA, Intraoral scanning, Meshmixer so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Remote monitoring and over-the-air updates included
  • Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
  • Operator training delivered in Gujarati, Hindi and English
  • Runs on-premises; no data leaves the site unless agreed

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.