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3D Printing & AdditiveDeliveredDrone airframes

Drone airframes — Delivery

Lightweight printed UAV airframes and payload mounts. Delivered for a delivery client in Bharuch.

Location
Bharuch
Year
2023
Duration
6 weeks
Team
13 engineers
Interactive 3D · drag to rotate
−34%
airframe mass
4.9 days
iteration time
809
airframes

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

A phased rollout: a measured pilot first, then scale-out. The core runs on MJF with Carbon-fibre nylon, integrated into existing systems through Fusion 360.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Designed, built and supported from Motera, Ahmedabad
  • Runs on-premises; no data leaves the site unless agreed
  • Before-and-after measurements agreed with the client up front
  • Integrated with existing PLC, ERP or GIS systems — no rip-and-replace

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.