Lattice-structured components — Sports equipment
Lattice-filled parts tuned for stiffness, damping or heat flow. Delivered for a sports equipment client in Dahej.
- Location
- Dahej
- Year
- 2021
- Duration
- 19 weeks
- Team
- 9 engineers
- −60%
- mass
- 2.82×
- stiffness-to-weight
- 19
- variants tested
The challenge
The sports equipment team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on nTop, DMLS and MJF, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Designed, built and supported from Motera, Ahmedabad
- Before-and-after measurements agreed with the client up front
- Safety case reviewed with the client's EHS team
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