Loom-floor condition monitoring
3,000 vibration and current sensors across a weaving mill predict bearing failures days ahead.
SuratTextile2024
- 3,000
- sensors
- −41%
- unplanned stops
- 6 days
- median warning
The challenge
Unplanned loom stops cost more than the preventative work they replaced.
What we built
Battery-free-class clamp-on sensors, a LoRaWAN mesh, an on-prem broker and a lightweight anomaly model per loom family.
Highlights
- No wiring into old looms
- Alerts via WhatsApp to the shift lead
- Models retrained on each mill's own baseline
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