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3D, Digital Twins & ScanningLiveReverse engineering

Reverse engineering — Power plant

Scan-to-CAD reconstruction of obsolete parts and tooling. Delivered for a power plant client in Indore.

Location
Indore
Year
2021
Duration
22 weeks
Team
4 engineers
Interactive 3D · drag to rotate
168
parts reconstructed
0.06 mm
tolerance
−60%
lead time

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

A phased rollout: a measured pilot first, then scale-out. The core runs on Artec-class scanning with Geomagic-class, integrated into existing systems through Fusion 360.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Safety case reviewed with the client's EHS team
  • Designed, built and supported from Motera, Ahmedabad
  • Before-and-after measurements agreed with the client up front
  • Remote monitoring and over-the-air updates included

Have a problem that needs a machine built for it?

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