Reverse engineering — Textile machinery
Scan-to-CAD reconstruction of obsolete parts and tooling. Delivered for a textile machinery client in Pune.
- Location
- Pune
- Year
- 2021
- Duration
- 4 weeks
- Team
- 14 engineers
- 370
- parts reconstructed
- 0.07 mm
- tolerance
- −75%
- lead time
The challenge
Leadership wanted measurable results inside one quarter, with no disruption to running operations.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on Artec-class scanning, Geomagic-class and SolidWorks, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Documentation, drawings and source handed over at close
- Remote monitoring and over-the-air updates included
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
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