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3D Printing & AdditiveLivePatient-specific implants

Patient-specific implants — Hospital

Titanium implants and cutting guides from patient scans. Delivered for a hospital client in GIFT City.

Location
GIFT City
Year
2023
Duration
32 weeks
Team
4 engineers
Interactive 3D · drag to rotate
0.50 mm
fit accuracy
−26%
surgery time
557
implants

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

We ran a two-week discovery sprint, then built and fielded the system end to end on DMLS, 3D Slicer and nTop, with operator training and an SLA.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Operator training delivered in Gujarati, Hindi and English
  • Documentation, drawings and source handed over at close
  • Before-and-after measurements agreed with the client up front
  • Remote monitoring and over-the-air updates included

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.