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Energy & Utilities2025Kutch, Gujarat

Finding 1,400 dead cells without shutting down

Independent power producer

220 MW solar installation

1,412
Defective modules located and identified
4 days
Full-site survey, no generation downtime
3.1%
Yield recovered after remediation

The challenge

A 220 MW solar farm was underperforming its yield model by roughly 4%, but manual thermal survey of half a million modules was not practically schedulable — and every hour of inspection meant lost generation.

What we did

Two long-endurance VTOL platforms flew the full site over four days carrying radiometric thermal payloads, with RTK ground control for positional accuracy. Vantage processed the imagery into a georeferenced defect map, and an anomaly model classified hotspots into string faults, diode failures and single-cell defects. Every finding landed on the maintenance team's map with a module-level identifier.

“We had the anomaly in our generation data for a year. We just could not find it on the ground.”
— Asset Manager

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