Plant digital twin — Chemicals
Laser-scanned plant twin with live tags bound to equipment. Delivered for a chemicals client in Delhi NCR.
- Location
- Delhi NCR
- Year
- 2020
- Duration
- 27 weeks
- Team
- 10 engineers
- 2B
- scan points
- −12%
- shutdown days
- 2.1 mm
- registration error
The challenge
The chemicals team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on Three.js, Potree and Open3D, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Designed, built and supported from Motera, Ahmedabad
- Documentation, drawings and source handed over at close
- Before-and-after measurements agreed with the client up front
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
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