Plant digital twin — Power plant
Laser-scanned plant twin with live tags bound to equipment. Delivered for a power plant client in Rajkot.
- Location
- Rajkot
- Year
- 2021
- Duration
- 23 weeks
- Team
- 13 engineers
- 2.6B
- scan points
- −18%
- shutdown days
- 5.5 mm
- registration error
The challenge
Leadership wanted measurable results inside one quarter, with no disruption to running operations.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using Three.js and Open3D.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Operator training delivered in Gujarati, Hindi and English
- Designed, built and supported from Motera, Ahmedabad
- Before-and-after measurements agreed with the client up front
- Remote monitoring and over-the-air updates included
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