Plant digital twin — Fertiliser
Laser-scanned plant twin with live tags bound to equipment. Delivered for a fertiliser client in Jamnagar.
- Location
- Jamnagar
- Year
- 2021
- Duration
- 8 weeks
- Team
- 8 engineers
- 2.7B
- scan points
- −20%
- shutdown days
- 5.9 mm
- registration error
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on Three.js, Potree and Open3D, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Safety case reviewed with the client's EHS team
- Designed, built and supported from Motera, Ahmedabad
- Runs on-premises; no data leaves the site unless agreed
- Before-and-after measurements agreed with the client up front
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