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3D, Digital Twins & ScanningLiveRobot simulation twin

Robot simulation twin — Automotive

Physics-accurate simulation of robot cells before commissioning. Delivered for a automotive client in Vadodara.

Location
Vadodara
Year
2022
Duration
22 weeks
Team
4 engineers
Interactive 3D · drag to rotate
−55%
commissioning time
97%
cycle-time accuracy
514
scenarios

The challenge

The automotive team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using Isaac Sim, Gazebo, ROS 2 so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Runs on-premises; no data leaves the site unless agreed
  • Designed, built and supported from Motera, Ahmedabad
  • Safety case reviewed with the client's EHS team
  • Remote monitoring and over-the-air updates included

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.