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3D, Digital Twins & ScanningDeliveredRobot simulation twin

Robot simulation twin — Pharmaceutical

Physics-accurate simulation of robot cells before commissioning. Delivered for a pharmaceutical client in Mehsana.

Location
Mehsana
Year
2021
Duration
32 weeks
Team
4 engineers
Interactive 3D · drag to rotate
−39%
commissioning time
96%
cycle-time accuracy
437
scenarios

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using Isaac Sim, Gazebo, ROS 2 so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Before-and-after measurements agreed with the client up front
  • Safety case reviewed with the client's EHS team
  • Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
  • Operator training delivered in Gujarati, Hindi and English

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.