Robot simulation twin — Pharmaceutical
Physics-accurate simulation of robot cells before commissioning. Delivered for a pharmaceutical client in Mehsana.
- Location
- Mehsana
- Year
- 2021
- Duration
- 32 weeks
- Team
- 4 engineers
- −39%
- commissioning time
- 96%
- cycle-time accuracy
- 437
- scenarios
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We owned the whole stack — hardware, firmware, models and dashboards — using Isaac Sim, Gazebo, ROS 2 so there was one accountable team.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Before-and-after measurements agreed with the client up front
- Safety case reviewed with the client's EHS team
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Operator training delivered in Gujarati, Hindi and English
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