Industrial edge gateway — Plastics
Protocol-bridging edge gateways for legacy PLCs and machines. Delivered for a plastics client in Vapi.
- Location
- Vapi
- Year
- 2022
- Duration
- 12 weeks
- Team
- 11 engineers
- 302
- machines connected
- 10.4
- protocols
- −78%
- integration time
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on OPC UA, Modbus and Node-RED, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Documentation, drawings and source handed over at close
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Before-and-after measurements agreed with the client up front
- Operator training delivered in Gujarati, Hindi and English
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