Structural health monitoring — Highways
Strain, tilt and crack sensors on bridges, towers and buildings. Delivered for a highways client in Hyderabad.
- Location
- Hyderabad
- Year
- 2026
- Duration
- 19 weeks
- Team
- 9 engineers
- 216
- structures
- 3,004
- sensors
- 27 s
- alert latency
The challenge
Existing vendors had delivered pieces of a structural health monitoring system, but nobody owned the integration and the pilot had stalled.
What we built
A phased rollout: a measured pilot first, then scale-out. The core runs on LoRaWAN with MEMS sensors, integrated into existing systems through Grafana.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Safety case reviewed with the client's EHS team
- Designed, built and supported from Motera, Ahmedabad
- Runs on-premises; no data leaves the site unless agreed
- Before-and-after measurements agreed with the client up front
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