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IoT & 5GLiveStructural health monitoring

Structural health monitoring — Railways

Strain, tilt and crack sensors on bridges, towers and buildings. Delivered for a railways client in Chennai.

Location
Chennai
Year
2023
Duration
7 weeks
Team
13 engineers
Interactive 3D · drag to rotate
274
structures
4,303
sensors
53 s
alert latency

The challenge

Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in railways.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using LoRaWAN, MEMS sensors, TimescaleDB so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Designed, built and supported from Motera, Ahmedabad
  • Before-and-after measurements agreed with the client up front
  • Remote monitoring and over-the-air updates included
  • Runs on-premises; no data leaves the site unless agreed

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.