Composite layup tooling — Automotive
Printed layup mandrels and wash-out cores for composites. Delivered for a automotive client in Delhi NCR.
- Location
- Delhi NCR
- Year
- 2022
- Duration
- 25 weeks
- Team
- 12 engineers
- −64%
- tool lead time
- −78%
- tool cost
- 152
- tools
The challenge
The automotive team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on FDM, Wash-out cores and Fusion 360, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Designed, built and supported from Motera, Ahmedabad
- Before-and-after measurements agreed with the client up front
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Operator training delivered in Gujarati, Hindi and English
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