Composite layup tooling — Aerospace
Printed layup mandrels and wash-out cores for composites. Delivered for a aerospace client in Surat.
- Location
- Surat
- Year
- 2023
- Duration
- 27 weeks
- Team
- 13 engineers
- −79%
- tool lead time
- −60%
- tool cost
- 37
- tools
The challenge
Existing vendors had delivered pieces of a composite layup tooling system, but nobody owned the integration and the pilot had stalled.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on FDM, Wash-out cores and Fusion 360, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Runs on-premises; no data leaves the site unless agreed
- Documentation, drawings and source handed over at close
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