Composite layup tooling — Sports equipment

The challenge

Leadership wanted measurable results inside one quarter, with no disruption to running operations.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using FDM, Wash-out cores, Fusion 360 so there was one accountable team.

Delivery timeline

1. Phase 1

   Discovery sprint and site survey

2. Phase 2

   Prototype built and tested in the Motera lab

3. Phase 3

   Pilot on site with before/after measurement

4. Phase 4

   Scale-out, training and handover

Highlights

• Remote monitoring and over-the-air updates included
• Operator training delivered in Gujarati, Hindi and English
• Runs on-premises; no data leaves the site unless agreed
• Safety case reviewed with the client's EHS team