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3D Printing & AdditiveLiveHeat exchangers

Heat exchangers — Chemicals

Compact printed heat exchangers with gyroid channels. Delivered for a chemicals client in GIFT City.

Location
GIFT City
Year
2020
Duration
31 weeks
Team
9 engineers
Interactive 3D · drag to rotate
+62%
heat transfer
−68%
volume
163
units

The challenge

Existing vendors had delivered pieces of a heat exchangers system, but nobody owned the integration and the pilot had stalled.

What we built

Built in our Motera lab, validated on a replica rig, then commissioned on site in days using DMLS and CFD.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Documentation, drawings and source handed over at close
  • Before-and-after measurements agreed with the client up front
  • Runs on-premises; no data leaves the site unless agreed
  • Designed, built and supported from Motera, Ahmedabad

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.