Heat exchangers — EV battery
Compact printed heat exchangers with gyroid channels. Delivered for a ev battery client in Rajkot.
- Location
- Rajkot
- Year
- 2026
- Duration
- 26 weeks
- Team
- 11 engineers
- +69%
- heat transfer
- −62%
- volume
- 181
- units
The challenge
Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in ev battery.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on DMLS, nTop and CFD, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Safety case reviewed with the client's EHS team
- Documentation, drawings and source handed over at close
- Remote monitoring and over-the-air updates included
- Operator training delivered in Gujarati, Hindi and English
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