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3D Printing & AdditiveLiveHeat exchangers

Heat exchangers — Pharmaceutical

Compact printed heat exchangers with gyroid channels. Delivered for a pharmaceutical client in Vadodara.

Location
Vadodara
Year
2022
Duration
24 weeks
Team
7 engineers
Interactive 3D · drag to rotate
+74%
heat transfer
−44%
volume
163
units

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using DMLS, nTop, CFD so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Designed, built and supported from Motera, Ahmedabad
  • Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
  • Runs on-premises; no data leaves the site unless agreed
  • Operator training delivered in Gujarati, Hindi and English

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.