Low-volume production — Drones
Series production of end-use polymer parts without tooling. Delivered for a drones client in Indore.
- Location
- Indore
- Year
- 2021
- Duration
- 27 weeks
- Team
- 10 engineers
- 2k
- parts per month
- ₹53L
- tooling avoided
- 1.73
- dimensional Cpk
The challenge
Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in drones.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using MJF and Fusion 360.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Runs on-premises; no data leaves the site unless agreed
- Documentation, drawings and source handed over at close
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
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