Low-volume production — Medical devices
Series production of end-use polymer parts without tooling. Delivered for a medical devices client in Bhavnagar.
- Location
- Bhavnagar
- Year
- 2021
- Duration
- 16 weeks
- Team
- 3 engineers
- 29k
- parts per month
- ₹26L
- tooling avoided
- 1.41
- dimensional Cpk
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on MJF, SLS and Fusion 360, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Designed, built and supported from Motera, Ahmedabad
- Remote monitoring and over-the-air updates included
- Before-and-after measurements agreed with the client up front
- Documentation, drawings and source handed over at close
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