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3D Printing & AdditiveLiveTopology-optimised brackets

Topology-optimised brackets — Aerospace

Generative brackets that cut mass while meeting load cases. Delivered for a aerospace client in Gandhinagar.

Location
Gandhinagar
Year
2025
Duration
13 weeks
Team
8 engineers
Interactive 3D · drag to rotate
−37%
mass
2.14
safety factor
300
parts

The challenge

Leadership wanted measurable results inside one quarter, with no disruption to running operations.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using nTop, ANSYS, DMLS so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Documentation, drawings and source handed over at close
  • Runs on-premises; no data leaves the site unless agreed
  • Operator training delivered in Gujarati, Hindi and English
  • Remote monitoring and over-the-air updates included

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