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3D Printing & AdditiveLiveTopology-optimised brackets

Topology-optimised brackets — Motorsport

Generative brackets that cut mass while meeting load cases. Delivered for a motorsport client in Mumbai.

Location
Mumbai
Year
2026
Duration
29 weeks
Team
5 engineers
Interactive 3D · drag to rotate
−40%
mass
2.32
safety factor
83
parts

The challenge

Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in motorsport.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using nTop, ANSYS, DMLS so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Before-and-after measurements agreed with the client up front
  • Safety case reviewed with the client's EHS team
  • Remote monitoring and over-the-air updates included
  • Documentation, drawings and source handed over at close

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.