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3D Printing & AdditiveDeliveredTopology-optimised brackets

Topology-optimised brackets — Railways

Generative brackets that cut mass while meeting load cases. Delivered for a railways client in Sanand.

Location
Sanand
Year
2026
Duration
29 weeks
Team
12 engineers
Interactive 3D · drag to rotate
−42%
mass
1.51
safety factor
191
parts

The challenge

The railways team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.

What we built

We ran a two-week discovery sprint, then built and fielded the system end to end on nTop, ANSYS and DMLS, with operator training and an SLA.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Before-and-after measurements agreed with the client up front
  • Runs on-premises; no data leaves the site unless agreed
  • Documentation, drawings and source handed over at close
  • Designed, built and supported from Motera, Ahmedabad

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