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3D, Digital Twins & ScanningPilotFactory layout simulation

Factory layout simulation — Automotive

Discrete-event simulation with a 3D twin for layout what-ifs. Delivered for a automotive client in Sanand.

Location
Sanand
Year
2025
Duration
18 weeks
Team
6 engineers
Interactive 3D · drag to rotate
−14%
travel distance
238
scenarios run
₹10.8cr
capex avoided

The challenge

Existing vendors had delivered pieces of a factory layout simulation system, but nobody owned the integration and the pilot had stalled.

What we built

Built in our Motera lab, validated on a replica rig, then commissioned on site in days using SimPy and glTF.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Designed, built and supported from Motera, Ahmedabad
  • Safety case reviewed with the client's EHS team
  • Runs on-premises; no data leaves the site unless agreed
  • Documentation, drawings and source handed over at close

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