Condition monitoring network — Cement

The challenge

Existing vendors had delivered pieces of a condition monitoring network system, but nobody owned the integration and the pilot had stalled.

What we built

A phased rollout: a measured pilot first, then scale-out. The core runs on LoRaWAN with ESP32, integrated into existing systems through Grafana.

Delivery timeline

1. Phase 1

   Discovery sprint and site survey

2. Phase 2

   Prototype built and tested in the Motera lab

3. Phase 3

   Pilot on site with before/after measurement

4. Phase 4

   Scale-out, training and handover

Highlights

• Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
• Remote monitoring and over-the-air updates included
• Operator training delivered in Gujarati, Hindi and English
• Runs on-premises; no data leaves the site unless agreed