Condition monitoring network — Textile

The challenge

The textile team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.

What we built

We ran a two-week discovery sprint, then built and fielded the system end to end on LoRaWAN, ESP32 and MQTT, with operator training and an SLA.

Delivery timeline

1. Phase 1

   Discovery sprint and site survey

2. Phase 2

   Prototype built and tested in the Motera lab

3. Phase 3

   Pilot on site with before/after measurement

4. Phase 4

   Scale-out, training and handover

Highlights

• Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
• Safety case reviewed with the client's EHS team
• Before-and-after measurements agreed with the client up front
• Remote monitoring and over-the-air updates included