Condition monitoring network — Paper mill
Wireless vibration and temperature sensors on rotating equipment. Delivered for a paper mill client in Motera, Ahmedabad.
- Location
- Motera, Ahmedabad
- Year
- 2024
- Duration
- 4 weeks
- Team
- 5 engineers
- 2,470
- sensors
- −39%
- unplanned stops
- 4 yr
- battery life
The challenge
Leadership wanted measurable results inside one quarter, with no disruption to running operations.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using LoRaWAN and MQTT.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Remote monitoring and over-the-air updates included
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Documentation, drawings and source handed over at close
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