Condition monitoring network — Pharmaceutical
Wireless vibration and temperature sensors on rotating equipment. Delivered for a pharmaceutical client in Anand.
- Location
- Anand
- Year
- 2025
- Duration
- 5 weeks
- Team
- 10 engineers
- 263
- sensors
- −49%
- unplanned stops
- 4.2 yr
- battery life
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on LoRaWAN, ESP32 and MQTT, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Before-and-after measurements agreed with the client up front
- Runs on-premises; no data leaves the site unless agreed
- Designed, built and supported from Motera, Ahmedabad
- Operator training delivered in Gujarati, Hindi and English
Related IoT & 5G projects
IoT & 5GPilotTextile · Morbi · 2024
Condition monitoring network — Textile
Wireless vibration and temperature sensors on rotating equipment. Delivered for a textile client in Morbi.
- 1,871
- sensors
- −35%
- unplanned stops
- 2.2 yr
- battery life
IoT & 5GDeliveredCement · Bhavnagar · 2021
Condition monitoring network — Cement
Wireless vibration and temperature sensors on rotating equipment. Delivered for a cement client in Bhavnagar.
- 418
- sensors
- −49%
- unplanned stops
- 3.5 yr
- battery life
IoT & 5GLiveSteel · Motera, Ahmedabad · 2021
Condition monitoring network — Steel
Wireless vibration and temperature sensors on rotating equipment. Delivered for a steel client in Motera, Ahmedabad.
- 2,378
- sensors
- −32%
- unplanned stops
- 4.6 yr
- battery life
IoT & 5GR&DPaper mill · Motera, Ahmedabad · 2024
Condition monitoring network — Paper mill
Wireless vibration and temperature sensors on rotating equipment. Delivered for a paper mill client in Motera, Ahmedabad.
- 2,470
- sensors
- −39%
- unplanned stops
- 4 yr
- battery life
Have a problem that needs a machine built for it?
Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.
We reply to every enquiry within one business day.