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IoT & 5GR&DEnergy monitoring

Energy monitoring — Pharmaceutical

Sub-metering and power-quality analytics across plants and buildings. Delivered for a pharmaceutical client in Rajkot.

Location
Rajkot
Year
2025
Duration
18 weeks
Team
12 engineers
Interactive 3D · drag to rotate
240
meters
8%
energy saved
12.1 mo
payback

The challenge

Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in pharmaceutical.

What we built

A phased rollout: a measured pilot first, then scale-out. The core runs on Modbus with ESP32, integrated into existing systems through Python.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Runs on-premises; no data leaves the site unless agreed
  • Operator training delivered in Gujarati, Hindi and English
  • Designed, built and supported from Motera, Ahmedabad
  • Safety case reviewed with the client's EHS team

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.