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IoT & 5GR&DEnergy monitoring

Energy monitoring — Textile

Sub-metering and power-quality analytics across plants and buildings. Delivered for a textile client in Bengaluru.

Location
Bengaluru
Year
2025
Duration
9 weeks
Team
13 engineers
Interactive 3D · drag to rotate
151
meters
17%
energy saved
9.6 mo
payback

The challenge

Existing vendors had delivered pieces of a energy monitoring system, but nobody owned the integration and the pilot had stalled.

What we built

A phased rollout: a measured pilot first, then scale-out. The core runs on Modbus with ESP32, integrated into existing systems through Python.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Runs on-premises; no data leaves the site unless agreed
  • Before-and-after measurements agreed with the client up front
  • Documentation, drawings and source handed over at close
  • Safety case reviewed with the client's EHS team

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.