Conformal-cooled moulds — Appliances
Printed mould inserts with conformal cooling channels. Delivered for a appliances client in Kutch.
- Location
- Kutch
- Year
- 2026
- Duration
- 20 weeks
- Team
- 9 engineers
- −25%
- cycle time
- −37%
- warpage
- 7
- inserts
The challenge
Leadership wanted measurable results inside one quarter, with no disruption to running operations.
What we built
We owned the whole stack — hardware, firmware, models and dashboards — using DMLS, Moldflow-class, nTop so there was one accountable team.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Documentation, drawings and source handed over at close
- Safety case reviewed with the client's EHS team
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
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