Conformal-cooled moulds — Packaging
Printed mould inserts with conformal cooling channels. Delivered for a packaging client in Mehsana.
- Location
- Mehsana
- Year
- 2021
- Duration
- 13 weeks
- Team
- 5 engineers
- −33%
- cycle time
- −36%
- warpage
- 115
- inserts
The challenge
Existing vendors had delivered pieces of a conformal-cooled moulds system, but nobody owned the integration and the pilot had stalled.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on DMLS, Moldflow-class and nTop, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Before-and-after measurements agreed with the client up front
- Documentation, drawings and source handed over at close
- Operator training delivered in Gujarati, Hindi and English
- Safety case reviewed with the client's EHS team
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