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3D Printing & AdditiveR&DConformal-cooled moulds

Conformal-cooled moulds — Medical devices

Printed mould inserts with conformal cooling channels. Delivered for a medical devices client in Bhavnagar.

Location
Bhavnagar
Year
2026
Duration
22 weeks
Team
3 engineers
Interactive 3D · drag to rotate
−28%
cycle time
−66%
warpage
39
inserts

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

Built in our Motera lab, validated on a replica rig, then commissioned on site in days using DMLS and nTop.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Before-and-after measurements agreed with the client up front
  • Runs on-premises; no data leaves the site unless agreed
  • Documentation, drawings and source handed over at close
  • Operator training delivered in Gujarati, Hindi and English

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.