Conformal-cooled moulds — Medical devices
Printed mould inserts with conformal cooling channels. Delivered for a medical devices client in Bhavnagar.
- Location
- Bhavnagar
- Year
- 2026
- Duration
- 22 weeks
- Team
- 3 engineers
- −28%
- cycle time
- −66%
- warpage
- 39
- inserts
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using DMLS and nTop.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Before-and-after measurements agreed with the client up front
- Runs on-premises; no data leaves the site unless agreed
- Documentation, drawings and source handed over at close
- Operator training delivered in Gujarati, Hindi and English
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