Conformal-cooled moulds — Plastics
Printed mould inserts with conformal cooling channels. Delivered for a plastics client in Mehsana.
- Location
- Mehsana
- Year
- 2026
- Duration
- 16 weeks
- Team
- 3 engineers
- −28%
- cycle time
- −62%
- warpage
- 16
- inserts
The challenge
The plastics team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using DMLS and nTop.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Runs on-premises; no data leaves the site unless agreed
- Documentation, drawings and source handed over at close
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