Metal spare parts on demand — Oil & gas
DMLS reprints of obsolete metal spares from scans and drawings. Delivered for a oil & gas client in Jaipur.
- Location
- Jaipur
- Year
- 2021
- Duration
- 27 weeks
- Team
- 9 engineers
- 85 days
- downtime avoided
- −49%
- inventory
- 264
- parts qualified
The challenge
Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in oil & gas.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using DMLS and CT inspection.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Runs on-premises; no data leaves the site unless agreed
- Safety case reviewed with the client's EHS team
- Documentation, drawings and source handed over at close
- Remote monitoring and over-the-air updates included
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