Metal spare parts on demand — Railways
DMLS reprints of obsolete metal spares from scans and drawings. Delivered for a railways client in Jamnagar.
- Location
- Jamnagar
- Year
- 2022
- Duration
- 8 weeks
- Team
- 10 engineers
- 56 days
- downtime avoided
- −40%
- inventory
- 394
- parts qualified
The challenge
Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on DMLS, SolidWorks and CT inspection, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Runs on-premises; no data leaves the site unless agreed
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Documentation, drawings and source handed over at close
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