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RoboticsPilotPainting and coating robot

Painting and coating robot — Automotive

Explosion-proof spray painting with offline path generation from CAD. Delivered for a automotive client in Dahej.

Location
Dahej
Year
2022
Duration
8 weeks
Team
5 engineers
Interactive 3D · drag to rotate
33%
paint saved
−65%
finish defects
−2.4
booth staff

The challenge

Leadership wanted measurable results inside one quarter, with no disruption to running operations.

What we built

We ran a two-week discovery sprint, then built and fielded the system end to end on RoboDK-class OLP, Python and Profinet, with operator training and an SLA.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
  • Runs on-premises; no data leaves the site unless agreed
  • Operator training delivered in Gujarati, Hindi and English
  • Before-and-after measurements agreed with the client up front

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.