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RoboticsPilotPalletising robot

Palletising robot — Fertiliser

Mixed-case palletising with vision-based box detection and pattern planning. Delivered for a fertiliser client in Bharuch.

Location
Bharuch
Year
2020
Duration
32 weeks
Team
4 engineers
Interactive 3D · drag to rotate
626
cases per hour
−100%
injuries
−4.5
shift staff

The challenge

Existing vendors had delivered pieces of a palletising robot system, but nobody owned the integration and the pilot had stalled.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using ROS 2, MoveIt 2, RealSense so there was one accountable team.

Delivery timeline

  1. Phase 1

    Discovery sprint and site survey

  2. Phase 2

    Prototype built and tested in the Motera lab

  3. Phase 3

    Pilot on site with before/after measurement

  4. Phase 4

    Scale-out, training and handover

Highlights

  • Designed, built and supported from Motera, Ahmedabad
  • Documentation, drawings and source handed over at close
  • Runs on-premises; no data leaves the site unless agreed
  • Before-and-after measurements agreed with the client up front

Have a problem that needs a machine built for it?

Tell us the constraint — line speed, accuracy, environment, deadline. An engineer will read it and reply with a straight answer, including when the answer is that you don't need us.

We reply to every enquiry within one business day.