Robotic welding cell — Agri-equipment
Seam-tracking arc welding for short batches and thin sheet. Delivered for a agri-equipment client in Hazira.
- Location
- Hazira
- Year
- 2025
- Duration
- 4 weeks
- Team
- 9 engineers
- −63%
- rework
- 12.2 min
- programming time
- 3.4×
- weld speed
The challenge
Conditions on site — heat, dust, vibration and patchy connectivity — had defeated two earlier attempts at this in agri-equipment.
What we built
We ran a two-week discovery sprint, then built and fielded the system end to end on ROS 2, PCL and Modbus, with operator training and an SLA.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Safety case reviewed with the client's EHS team
- Runs on-premises; no data leaves the site unless agreed
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Before-and-after measurements agreed with the client up front
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