Robotic welding cell — Railways
Seam-tracking arc welding for short batches and thin sheet. Delivered for a railways client in Hazira.
- Location
- Hazira
- Year
- 2024
- Duration
- 5 weeks
- Team
- 3 engineers
- −36%
- rework
- 8.1 min
- programming time
- 2.5×
- weld speed
The challenge
The railways team was relying on manual effort that could not keep up with volume, and every miss had a direct cost.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using ROS 2 and Modbus.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Designed, built and supported from Motera, Ahmedabad
- Before-and-after measurements agreed with the client up front
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Runs on-premises; no data leaves the site unless agreed
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