Robotic welding cell — Fabrication
Seam-tracking arc welding for short batches and thin sheet. Delivered for a fabrication client in Hazira.
- Location
- Hazira
- Year
- 2020
- Duration
- 32 weeks
- Team
- 11 engineers
- −65%
- rework
- 3.7 min
- programming time
- 4×
- weld speed
The challenge
Existing vendors had delivered pieces of a robotic welding cell system, but nobody owned the integration and the pilot had stalled.
What we built
Built in our Motera lab, validated on a replica rig, then commissioned on site in days using ROS 2 and Modbus.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Documentation, drawings and source handed over at close
- Runs on-premises; no data leaves the site unless agreed
- Operator training delivered in Gujarati, Hindi and English
- Remote monitoring and over-the-air updates included
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