Factory layout simulation — FMCG

The challenge

Data existed but lived in spreadsheets and legacy systems, so decisions were made on instinct rather than evidence.

What we built

We owned the whole stack — hardware, firmware, models and dashboards — using SimPy, Three.js, glTF so there was one accountable team.

Delivery timeline

1. Phase 1

   Discovery sprint and site survey

2. Phase 2

   Prototype built and tested in the Motera lab

3. Phase 3

   Pilot on site with before/after measurement

4. Phase 4

   Scale-out, training and handover

Highlights

• Safety case reviewed with the client's EHS team
• Operator training delivered in Gujarati, Hindi and English
• Documentation, drawings and source handed over at close
• Runs on-premises; no data leaves the site unless agreed