Factory layout simulation — Textile
Discrete-event simulation with a 3D twin for layout what-ifs. Delivered for a textile client in Jamnagar.
- Location
- Jamnagar
- Year
- 2020
- Duration
- 33 weeks
- Team
- 11 engineers
- −19%
- travel distance
- 205
- scenarios run
- ₹6.6cr
- capex avoided
The challenge
Leadership wanted measurable results inside one quarter, with no disruption to running operations.
What we built
A phased rollout: a measured pilot first, then scale-out. The core runs on SimPy with Three.js, integrated into existing systems through Python.
Delivery timeline
Phase 1
Discovery sprint and site survey
Phase 2
Prototype built and tested in the Motera lab
Phase 3
Pilot on site with before/after measurement
Phase 4
Scale-out, training and handover
Highlights
- Documentation, drawings and source handed over at close
- Operator training delivered in Gujarati, Hindi and English
- Integrated with existing PLC, ERP or GIS systems — no rip-and-replace
- Before-and-after measurements agreed with the client up front
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